FAS provides two busy weeks of comprehensive failure analysis training. Everyone should start by taking Course 1, and six months to a year later take Course 2.

Course 1 teaches the basic principles that will help the student do professional failure analysis and then applies those principles to different engine components which are soft and easy to analyze. Monday is dedicated to teaching Management, Metallurgy, Fractures, Wear and Visual Examination principles. Practice with those basic principles begins Tuesday and continues through Thursday with a combination of classroom presentations and hands-on labs where students see and analyze failed parts. These parts include engine bearings, crankshafts, engine valves, pistons, rings, liners, threaded fastners and connecting rods. Friday morning, students practice actual failure analysis on a case study and present results. A 50 question closed book final examination and top score prize presentation concludes the course on Friday by noon.

Students are encouraged to practice for six months to a year, then bring questions they may have to class in Course 2.



FAS Course 1 Schedule:

Monday
Management; Metallurgy; Fractures, Wear

Tuesday
Review Lab, Engine Bearings, Lab

Wednesday
Crankshafts and Lab, Engine Valves and Lab, Pistons

Thursday
Pistons and Lab, Connecting Rods and Lab

Friday (until noon)
Case Studies, Final Review and Exam
 

Course 2 continues study and use of the same basic principles taught in Course 1. Students then apply the principles to components which have higher hardness and are more difficult to analyze. On Monday, students review basic principles and learn about lubricants. Practice with basic principles begins Tuesday and continues through Thursday with a combination of classroom presentations and hands-on labs about gears, anti-friction bearings, shafts and turbochargers. Friday morning students analyze a case study and present results. A 50 question closed book final examination and top score prize presentation conclude the course by noon Friday.



FAS Course 2 Schedule:

Monday

Review Management, Metallurgy, Fractures, Wear
Start Lubrication

Tuesday
Finish Lubrication, Gears and Lab

Wednesday
Anti-friction Bearings and Lab, Turbochargers and Lab

Thursday
Shafts and Lab

Friday (until noon)
Case Studies, Final Review and Exam

 
Copyright FAS 2003. All Rights Reserved.