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| FAS provides
two busy weeks of comprehensive failure analysis training. Everyone
should start by taking Course 1, and six months to a year later take Course
2. |
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Course 1 teaches the
basic principles that will help the student do professional failure
analysis and then applies those principles to different engine components
which are soft and easy to analyze. Monday is dedicated
to teaching Management, Metallurgy, Fractures, Wear
and Visual Examination principles. Practice with those basic principles
begins Tuesday and continues through Thursday with a combination of classroom
presentations and hands-on labs where students see and analyze failed
parts. These parts include engine bearings, crankshafts, engine valves,
pistons, rings, liners, threaded fastners and connecting rods. Friday
morning, students practice actual failure analysis on a case study
and present results. A 50 question closed book final examination and
top score prize presentation concludes the course on Friday by noon.
Students are encouraged to practice for six months to a year, then bring questions they may have to class in Course 2.
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FAS Course 1 Schedule:
Monday
Management; Metallurgy; Fractures, Wear
Tuesday
Review Lab, Engine Bearings, Lab
Wednesday
Crankshafts and Lab, Engine Valves and Lab, Pistons
Thursday
Pistons and Lab, Connecting Rods and Lab
Friday (until noon)
Case Studies, Final Review and Exam |
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Course 2 continues study and use of the same basic principles
taught in Course 1. Students then apply the principles to components
which have higher hardness and are more difficult to analyze. On Monday, students review basic principles and learn about lubricants. Practice with basic principles
begins Tuesday and continues through Thursday with a combination of
classroom presentations and hands-on labs about gears, anti-friction bearings, shafts and turbochargers.
Friday morning students analyze a case study and present results.
A 50 question closed book final examination and top score prize
presentation conclude the course by noon Friday.
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FAS Course 2 Schedule:
Monday
Review Management, Metallurgy, Fractures, Wear
Start
Lubrication
Tuesday
Finish Lubrication, Gears and Lab
Wednesday
Anti-friction Bearings and Lab, Turbochargers and Lab
Thursday
Shafts and Lab
Friday (until noon)
Case Studies, Final Review and Exam
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